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AUTOMATIC AIRCOAT SPRAY GUN
WAGNER GA4000AC

GA4000AC
Material Connection on Side

High quality of spraying performance with quick spraying

 

The AirCoat spray gun is performed by mixing the high pressure paint flow up to 250 bar but it is controlled by low air pressure in order to make a better surface quality.

 

As the automatic spray gun, the spraying performance is constant than GM4700 (Manual type) because it provide consistency a flow rate and spray continuously for long operating time. It is suitable for production where operate more than 15 hours and require every workpiece to be the same quality.

Regular Equipment for automatic machine (CNC)

The custom made machine and built by order for coating must have the spray gun installation within machine. The base plate (or adapter) of GA4000AC whether ACIC version (Internal Spray Pattern Adjustment) and ACEC (External Spray Pattern Adjustment) has 2 version which are side plate and rear plate for material connection to match with position of paint hose, air hose and spray gun in machine.

GA4000AC
Material Connection on Rear
Example of Gun mounting within CNC Machine
GA4000ACIC Background.png
AirCoat Spray Gun GA4000ACIC
GA4000ACEC Bacg Ground.png

Format of 2 types of GA4000AC

GA4000AC is separated into 2 types are following as below;

GA4000ACIC ACIC is Air Coat Internal Control which mean the spray pattern will be adjusted on spray gun only. The gun base plate has the screw setting for pattern adjustment (See more details of screw setting in component of spray gun) If the working space area is sufficient or CNC machine has sufficient area for officer who make adjustment of spray gun. GA4000ACIC is suitable for this case and it may be selected to use for spraying project which has a few frequency of pattern adjustment.

(It is possible that GA4000ACIC may be used and spray pattern will be adjusted often because there have sufficient area to make adjustment by officer)

GA4000ACEC ACEC is Air Coat External Control which mean the spray pattern will be adjusted outside spray gun. The gun base plate has air connection of SA (Shaping air or Spray pattern adjustment). The air pressure will make spray gun to be available of pattern adjustment. This type will be selected for working area of machine where has limited of working space. In order to prevent the obstacle of setting, spray gun will be set on position which connect air hose between spray gun and air regulator and make pattern adjustment from outside.

From picture of GA4000AC, please see the different point that there have more details in section of spray gun component.

AirCoat Spray Gun GA4000ACEC

Component of GA4000ACIC

GA4000ACIC Component.png
Component of GA4000ACIC

List of component for GA4000ACIC

(Part 1)

A - Gun Head

B - Spray gun body

C - Tension sleeve drive

D - Base Plat

E - Atomizing air connection (Blue)

F - Union Nut

G - Air Cap (Blue Red or Bronze)

List of component for GA4000ACIC

(Part 2)

H - Nozzle

I - Standard holder

J - Connecting fitting (Paint)

K - Connecting Fitting (Paint)

L - Connection for control air (red)

M - Shaping air throttle (The different point from ACEC)

N - Product channel lock pin (In case, no circulation Required)

Component of GA4000ACEC

GA4000ACEC Component.png

List of component for GA4000ACEC

(Part 1)

A - Gun Head

B - Spray gun body

C - Tension sleeve drive

D - Base Plat

E - Atomizing air connection (Blue)

F - Union Nut

G - Air Cap (Blue Red or Bronze)

List of component for GA4000ACEC

(Part 2)

H - Nozzle

I - Standard holder

J - Connecting fitting (Paint)

K - Connecting Fitting (Paint)

L - Connection for control air (red)

M - Connection for shaping air (Green)

N - Product channel lock pin (In case, no circulation Required)

AirCoat Spraying Method

As we said the GA4000AC is performed by AirCoat spraying system. AirCoat or it can be called "AirMix" is the mixing of 2 spraying method between high pressure spray more than 100 bar which concern about quick painting and finish job within a few minute and low air pressure which use the weakness point of high pressure airless spray to obtain the optimal benefit.

The weakness point of high airless spray when the wind blow through the high pressure spray flow, the spray pattern will be atomized without direction and may damage the workpiece and working area so the airless high pressure spraying must be perform above air. If this weakness point can be controlled. we can change the atomizing without direction to be atomizing with proper direction and provide more quality of surface coating for workpiece. It will be the high performance of spray method, best quality of coating and finish spraying within a few time. Therefore, it will be the AirCoat spraying method.

To make it more understand of spraying structure, please see the component of spray pattern from flat nozzle and round nozzle.

GA4000ACIC Flat Nozzle.png

1

2

3

4

Component of AirCoat spray Pattern

Flat Nozzle Type

1 - AirCap

2 - High Pressure Paint Flow

3 - Atomizing Air

4 - Spray Pattern Air

Advantages of Flat Nozzle

- Large application volume.

- Low fogging tendency.

- Good finish.

- High-viscosity products can easily be applied.

- Jet width adjustment

Structure of Spray Pattern from Flat Nozzle of GA4000AC
GA4000ACIC Round Nozzle.png

1

2

3

4

1

5

Component of AirCoat spray Pattern

Round Nozzle Type

1 - AirCoat Air (Atomizing and Pattern Air)

2 - Paint Flow

3 - Nozzle

4 - Round Spray Pattern

5 - Multi-channel swirl nozzle

Round nozzle can adjust the spray pattern by setting the size of diameter of round pattern.

Advantages of Round Nozzle:

- Large application volume.

- Low fogging tendency.

- Good finish.

- High-viscosity paint can easily be applied.

Structure of spray pattern from round nozzle of GA4000AC

Suitable Material and Type of Application

Applicable Industry

 

  • Wood Furniture

  • Metal Industry

  • Agriculture Machine Manufacturing and Construction Part

Applicable Material for GA4000AC

 

  • sten, top-coat lacquer and paint

  • Solvent and Water-Based Paint

  • PU and Epoxy

  • 2K Paint

  • Solid Paint

Type of gun mounting

 

  • Vertical and Horizontal Reciprocator

  • Robot

  • Fixed Gun Mounting Bar

  • Gun Mounting within CNC Machine

Remark: All mounting unit must hold the weight of spray gun which include the base plate.

PIC_APP_Applizieren_124.jpg

Technical Data of GA4000ACIC

GA4000ACIC Tech ENG.png

GA4000ACIC Gun Base Plate

GA4000ACIC-R Adapter.png

Base Plate GA4000ACIC-R

(Paint Connecting on Rear)

Code 2308810

GA4000ACIC-S Adapter.png

Base Plate GA4000ACIC-S

(Paint Connecting on Side)

Code 2363386

Dimension of A4000ACIC - S (In case of side paint connecting)

GA4000ACIC Dim Pic 1.png
GA4000ACIC Dim Pic 2.png
GA4000ACIC S Dim ENG.png

Dimension of GA4000ACIC - R (In case of rear paint connecting)

GA4000ACIC - R Dim Pic 1.png
GA4000ACIC - R Dim Pic 2.png
GA4000ACIC R Dim ENG.png

Technical Data of GA4000ACEC

GA4000ACEC Tech ENG.png

GA4000ACEC Gun Base Plate

GA4000ACEC Adaptor R.png

Base Plate GA4000ACEC-R

(Paint Connecting on Rear)

Code 2308812

GA4000ACEC Adaptor S.png

Base Plate GA4000ACEC-S

(Paint Connecting on side)

Code 2363385

Dimension of GA4000ACEC - S (In case of side paint connecting)

GA4000ACEC-S Dim.png
GA4000ACEC-S Dim 2.png
GA4000ACEC S DIM ENG.png

Dimension of GA4000ACEC - R (In case of rear paint connecting)

GA4000ACEC-R Dim.png
GA4000ACEC-R Dim 2.png
GA4000ACEC R DIM ENG.png

Accessories with GM4000 Spray Gun

GM4700 Air Cap.jpg

AirCap and Nozzle

 

Air Cap and Nozzle for GM4700 manual spray gun and GA4000AC automatic spray gun. The nozzle is separate for flat and round nozzle for consideration.

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Air Hose

 

GA4000ACAir hose for AirCoat spray gun for manual type GM4700 and automatic type GA4000AC

GM4700 Filter.jpg

Gun Filter

 

Gun filter has different mesh size for spray gun

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High Pressure Hose

 

High pressure paint hose which can feed paint under maximum pressure at 250 Bar.

Feeding Unit for GA4000

PIC_APP_Foerdern_075.jpg

High Pressure Piston Pump

PIC_APP_Foerdern_031.jpg

High Pressure Diaphragm Pump

Demonstration Video

Video Credit:

 

Company: WAGNER Polska Sp.

Territory: Poland

URL: www.wagner-polska.com.pl

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