Electrostatic Spray Gun Manual Type
The original WAGNER electrostatic spray gun manual type is designed for user friendly that user may feel comfortable when handle to use, it is also lightweight, efficiency and robust throughout until the end of useful life. Currently, WAGNER present the 2 types of electrostatic spray gun which are air spray type and air coat type (air-mix which combine between high pressure and low air pressure) for large workpiece and use a few time for operation. Whether air spray or air coat, the main purpose of electrostatic spray gun is material-saving inn a significant amount.
Solvent-Based for electrostatic spray gun
The solvent-based which is required to use with electrostatic spray gun is 150 kiloOhm because the charge particle can be added into solvent-based liquid and can bring material into wrap efficiently around the workpiece. The list of liquid material are following as below;
1K Paint (Single Component liquid which be mixed with solvent material)
2K Paint (Two component which include main material and hardener. If 2K is required, the painting system must have system and equipment which is enable to use for 2K mixing)
Solvent-based paint at low, middle and high viscosity.
Lacquer for clear coating (Top Coat Paint)
UV Paint (The application must be used under instruction of UV paint manufacturer because the reaction of light)
However, this spray gun can be applied with material which has high conductive value or large particle paint but it is required to set up with additional accessories that is spiral tube in order to charge electric into liquid. The following of liquid material are following as below;
Metallic Paint (Powder metal within liquid)
Large Particle Paint
The details of spiral tube will be explained with deep details in technical data of GM5000EA. In facts, this spray gun is designed for solvent-based only. Do not use with water-based paint.
Electrostatic Air Spray Gun
Electrostatic Air Coat Spray Gun
Structure of Electrostatic Spray Gun
Structure Component of Spray Gun
Position of Spray Gun Component
High Quality Nozzle
Long Life Packing
Needle with special treatment to reduce waring
High voltage cascade
Material filter (EAC type only)
Pattern Air Adjustment
Material inlet connection
Air inlet connection
Special Feature of WAGNER Electrostatic Spray Gun
New generation of manual electrostatic spray guns born to
significantly ease the work of the painter.
1. Flexible Electrode
The ultra flexible electrode provides a reproducible performance of the gun. This guarantees excellent wrap around and high transfer efficiency.
Even the electrode needle is flexible, we suggest that it should not be bended or touch with workpiece every case in order to maintain long useful life.
2. Human Engineered Design
Designed for reducing operators fatigue. The right combination of ultra light weight, ergonomic design, low trigger force and excellent balance lead to a gun with optimum working comfort for small and large hands.
Left - Electrostatic Air Spray Gun
Right - Electrostatic Air Coat Gun
3. Robust Design
Rough environment, intensive usage, different spraying materials and more is what the GM 5000 range is designed for. Replaceable hook for low service costs.
4. High Safety Standard
The GM 5000 gun range is compliant with CE and Atex Zone 1 standard. The grounding of the gun is monitored by the control unit for maximum safety of the painter. If grounding is interrupted high voltage is cut off.
5. Excellent Finishing quality
Innovative nozzles and air caps specifically developed to create a pattern with ideal particle size for perfect combination with electrostatic charges to achieve superior performances and quality.
Integrated control panel
The recipe will e changed on spray gun by pushing the button on the spray gun by following 3 recipe in order to support the changing procedure without push button on control unit for obtain the optimal value of each workpiece and suitable for user in each operating round.
However, the details of setting the recipe is required to performed on control unit. Especially, the high voltage rate, current rate which is set based on condition of workpiece for getting the best performance of wrap around. (Please see more details in technical data of VM5000).
LED signal from spray gun
The green light on led is signal for current recipe used. Each color has a meaning are following as below;
Green Light is mean the spray gun is normal condition
If orange signal have been shown, it mean the grounding is issued. The problem may occur from distance of workpiece ad spray gun, the paint resistant is not suitable for using so it should be check this problem immediately and also check the other related problem based on reference of user mannual
In control panel, the main button which is used for change recipe. The signal will be sequenced by number of recipe by R1 R2 and R3 and green led light is signal for current recipe.
Voltage switch on/off
Switch on/off for high voltage for safety of flushing process or using under special condition.
Technical Data of Spray Gun and Control Unit
Technical Data will be presented by separating into 3 chapters which are air spray type, air coat type and control unit VM5000 (compatible both air spray and air coat). The technical of spray gun will be presented with nozzle, aircap, hose set and related accessories by following as below;
(Please click "Details" for further information)
1. Electrostatic Air Spray Gun GM5000EA
Air Spray Manual Type WAGNER GM5000EA
As the long experience of WAGNER for electrostatic spray gun for solvent-based paint, it is designed and built for air spray type with high atomize performance and wrap around performance for each workpiece to be same standard for every unit and apply for various type of paint.
Small workpiece and complex surface.
It is regular used for automotive and auto component factory.
2. Electrostatic Air Coat Spray Gun GM5000EAC
Air Coat manual type WAGNER GM5000EAC
The combination of 3 technologies within the same spray gun which include, air spray, airless high pressure spray and wrap around effect by electrostatic technology so the efficient of spray gun is high and provide a lot of productivity and obtain a lot of return from investment.
Large workpiece or machine making by order
Large work piece with complex surface that it cause for air coat requirement
3. Control Unit for Electrostatic Spray Gun VM5000
Control Unit WAGNER VM5000
The control unit will be present the actual value of voltage and current volume of usage in order to get the optimal spray performance. The condition will be set on on control unit so you can set the voltage and current to match with each workpiece. VM5000 is compatible for solvent-based manual electrostatic spray gun only. It can not be used with water-based spray gun.
For GM5000EA and GM5000EAC only
Memorize 3 recipe only